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HYDRAULIC PRESS BRAKES
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The LAMI-NOVA press brakes are designed
to bend quickly and accurately. The
mechanisms they incorporate are unique
and make them quite different from
the rest. Among them:
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Press brake
G-4150
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Flexion compensation system:
Most of the press brakes in the market
mount two hydraulic cylinders on each
end of the machine, as seen in the
figure. When pressure is applied to
the beam and to the table, the boards
give way in its central area and the
result when bending a sheet is irregular
and opened in the centre with respect
to the ends, a very known phenomenon
among the professionals with this
type of machines. This problem gets
worse in jobs with small V as the
one seen in the figure, in which a
0.1 mm variation in the penetration
of the punch causes bending differences
from 2* to 3*.
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Faulty system
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The LAMI-NOVA press brakes solve
this problem:
Machines bigger than 1000 KN (100
TN):
As seen in the figure, our presses
are built with four hydraulic cylinders.
The two of them located in the ends
are equipped with internal mechanical
tops adjustable in height and its
aim is to limit the punch penetration
in the die in order to achieve any
bending angle. The two located in
the middle are free and press the
punch board without any limitation.
During the bending, the table flexes
and takes the cambered form seen in
the figure. The beam goes down until
the internal tops of the cylinders
which are located in the ends ,stop
its movement. In this moment, the
cylinders located in the middle keep
on pressing the central area deforming
the board in the same direction as
the table. The operator can open or
close the bending as he wishes simply
by applying more or less pressure
to the machine. This system allows
bending tolerances of ½:.
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Building detail
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Flexion compensation
system
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Machines up to 1000 KN (100 TN):
As seen in the figure, in these presses
two mechanical tops are mounted at
the ends of the machine. These tops
are adjustable in height in order
to adjust the bending angle, while
the cylinders are located in the middle.
When the board stops at the mechanical
tops, the central cylinders keep on
pressing, and therefore by adjusting
the working pressure the punch can
flex at the central area thus compensating
the flexion of the lower board.
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Máquinas
de 2 cilindros
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Guiding system:
The machine beam is located between
the front plate and the frame like
a sandwich. It can be guided not only
at the ends but also in the central
area, thus allowing its full straightness.
Anti torsion bar:
A stout bar moves along with the board
avoiding its torsion. It is mounted
upon free play swivel joints. It is
possible to work at the ends of the
machine up to a pressure of the 25%
of the nominal without damaging it.
In case of wanting to work at the
ends without limitation, a hydraulic
equalization device can be mounted
as an option.
Hydraulic system:
The hydraulic block is designed to
achieve approach speeds up to 100
mm/sec. The dual dropping valves are
self controlled according to the European
regulations.
Motorized top:
The rear stop positioning screws are
perfectly guided inside tubular profiles
obtaining positioning tolerances of
up to 0,2 mm (0.1 mm for ball race
screws). The top fingers are mounted
on a rail with T slots for quick adjustment.
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Numerical control:
Our numerical controls are able to
bend any piece in no time.
We introduce in the control the lengths
of the faces to bend and its angles,
type of material and thickness.
The calculation procedure starts and
the machine informs us about the development
of the sheet to be cut, adjusts the
working pressure and proposes the
best way to perform the bending. On
some models we can make a graphic
simulation of the bending.
Switching to automatic mode, we bend
the part. The control positions the
tops as we bend the part. The result
is a very accurate bending in a very
short time (even better in the case
of just one piece).
The tools are continuously protected
against excessive strength or squashing.
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Numerical
control
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